handbrake work

The new homemade guide next to the old one. This is a temporary fix, just need to tac weld in place for now.

Mk3 handbrake

Need to get the handbrake working perfect as this will be the only safety if the single line hydraulic brakes come to fail.

In the center of the photo the cable is supposed to slide through a metal guide. On mine it is completely smashed on one side so I ll have to make a temporary one until the frame is off the car and I have easier access.

I must be must be due to a UJ failure in the past as there are half shaft rubbing marks on the chassis ! Glad I wasn't in the car at that time :)

Spitfire rear brakes installation

New rear brakes are installed and ready to be adjusted.

 Of course the adjuster was seized but it is now moving freely after a good cleanup

 

Now I highly recommend the tools below. They can be found cheap and they'll avoid you a nervous breakdown trying to place parts and compress springs at the same time.

Starting on the rear brakes

A well placed blow with my preferred mallet, the cover is off. The impact gun to undo the brake hose from the bracket.

Ah ! Don't you love it when you get to use your preferred tools ?

Driver side caliper ready !

Rebuilt Caliper

Finally finished rebuilding one complete caliper. Second one will be much faster now that I just have to replicate.

I was getting rather aggravated while trying to put the metal clio around the rubber piston boot especially as I had to be extremely careful not to damage it so I modified an old pair of pliers I had to install, welded one small washer on each side and that worked really nice.

First attempt at powder coating today. That's the part at the bottom of the photo, I still have a lot to learn about covering with just the right amount of powder. Not enough powder then I changed the settings and a big cloud came out...

Darling what did you put in our oven !??!!!

Luckily for my life I now have my own oven in the garage :-) Pretty happy with my $20 find.

Caliper is curing and oven will be perfect to powder coat I hope. Tomorrow I ll try my first part.

Caliper paint

Finally went down the easy route of caliper special paint.
As usual the most annoying part was the cleaning and prep.
Next : Install the new shiny pistons and rebuild kit !

As well I was worried that with powder coating the paint might sneak into places I dont want it to be and I didn't want this caliper to be my first attempt at powder coating

Clutch pedal connexion

Same problem with the clutch pedal, the hole is not round anymore ! More welding required yeehah

As well I am wondering if there's supposed to be some sort of recall spring ? There's one on the brake pedal but not on the clutch

Master cylinder overhaul triumph spitfire mk3

So I finally got the right kit. Actually it is the same for the brake and the clutch master cylinder.
Below is photo of the assembly before replacing the rubbers.

Cleaned everything really well, put some of the red grease supplied on the rubber, and some dot5 liquid inside the cilinder before re-assembly.

Below are the 2 master cylinders ready to go !

Now I noticed that the brake connecting pin was completely worn out from years of operations. It is worth getting new ones as they are only a few $. However the bracket has worn out too !

I am going to attempt to fill the gap with a nice weld and re-drill

That worked pretty on the first one, on the second I didn't drill straight. Oh well, will need to re-weld and re-drill.I wonder if that will hold and if the pin will wear first.

Last thing, actually I found that was the most difficult : Putting the end rubber protection back on. The hole is tiny and I wondered how on earth you can fit that big washer through it. Especially as the previous one had a crack from the center probably from a failed attempt.

Well amazingly it does fit through without breaking. I greased the rubber with that same red grease and pushed the head and the washer together first but pushing one side of the washer through first. Couldn't take a photo as you will need both hands.

Next step : Brake calipers. But before replacing the rubbers and the cylinders, I am wondering if I want to powder coat them ?

Brake master cylinder repair

Plan is to renew anything plastic or rubber in the braking system, clean all and the opportunity to upgrade to DOT5 and say goodbye to paint damage from brake liquid spills.
I red as well that Dot 5 doesn't collect moisture so that sounds great too.

From looking inside the brake master cylinder it was well needed. Bad news is I need new brake pistons.

Found it difficult to get the piston out of the brake master cylinder because it really fell like something was holding it inside but no way to get to it. Here is the procedure :
1. Remove the circlip at the end
2. Tap on newspaper to get the piston out or like I did get a bit of compressed air to help. Be careful it can really transform into a projectile.

Once out I realize that none of these rings seem to be the right size. I ordered the "fit most mk3 kit" stupid me, probably due to the fact that I have an early mk3 I have a single line brake circuit so I will need to order a different kit.

I think they must be starting to like me a lot where I order my parts :-)
For now, vacation and will continue when I return.

Brake parts

Parts received, operation brakes is starting !

Gearbox oil

Replaced the old gearbox oil, took out around 0.5l when 0.85 is supposed to be there. The gears shift better now...

While I was at it reinstalled the restored wiper motor and steering wheel and went for a short ride. Engine lacks power at time, better tuning is needed, to be continued. Next big thing on list, brakes ?

Spitfire restoration steering wheel

Welded the little bars back on the outside and filled and painted >> one shiny steering wheel. Not looking as good as I was hoping but that will do for now.

Cleaned and painted the wiper motor while I was at it.

Steering wheel before the week end

Spokes are broken on right and left side

SU Carburetors like new

This time I had all I need...

 

 

The new parts I needed were mostly :

- the rubber holding the tank in place as I noticed they hold the tank at the right position and when it's in the wrong position the choke moving mecanism jams

- the butterfly shaft as they were really badly worn and surely creating a leak. The wear is impressive

 

Was exciting to put it all back together, I was worried I might forget what goes where and I did have to dismantle several times after I put back together as I did some steps in the wrong order.

I cleaned them best I could and they look really nice now. Notice on the left the bag of parts that have been replaced, even the needle is new.

Moment of excitement as I install these back on the car. Refilled the inside of the pots with 20/50 engine oil. Did some basic tuning, not sure how good that is but that will have to do for now. Looks so good and the engine runs weh eh !

I used the following technique to tune, from an article I found on classic car magazine uk. Thanks to them, that got me started and I found it simple to understand.

Sunset on carb parts

Unfortunately I won't be able to finish this week end because I realized there are additional worn parts that I need to replace as well : the butterfly shaft and the grommet connecting the chamber as it allows it to move causing the choke tube to stick.

To be continued in a few days...

Carbs rebuild

Second time off but this time with the carb rebuild kit. Lets hope i have the correct needles.

Driven !

Gas tank is back on and I could take an other drive around the block this weekend.

Tank paint

Black gloss